Tag Archives: roller chain manufacturing

China Automobile Manufacturing Industry Roller Chain with high quality

Solution Description

Conveyor Chain for Auto Market
The conveyor chain demonstrated on this webpage is mainly utilized on auto generation lines. It functions to assist auto components conveying, as nicely as the welding, portray, and assembly of complete sets of vehicles. As this assortment of roller chain has a broad range of apps, we can make the solution to match specific application calls for.
The product will come with high tensile power, as majority of the chain components are created utilizing medium carbon steel and bear warmth therapy. If the product is to be utilized in corrosive setting, we advocate you picking our automobile business transmission chain with stainless metal link plates or sidebars, as properly as MC nylon or PA6 rollers. To go well with application calls for in substantial temperature situations, we can also produce conveyor chain merchandise applied with warmth resistant grease.
I Collection

Chain No. Pitch P (mm) Internal width of interior hyperlink b1 (mm) Diameter of roller d1 (mm) Peak of chain h1 (mm) Peak of sidebar H (mm) Thickness of sidebar T (mm) Size of pin L (mm) Diameter of pin d2 (mm) Tensile energy (KN) Bodyweight for every meter q (kg/m)
W100 100 16.1 31.8 36.nine 32 32 39 seven.ninety two thirty  
W100 one hundred 22 40 44 40 four.five 44.five 11.1 70  
W150 150 22 40 forty four forty 4.five forty four.5 eleven.1 70  
W125 125 38.five sixty 66 60 6 76 11.1 one hundred sixty  
W160 one hundred sixty 38.5 sixty sixty six sixty 6 76 14.27 160 fifteen.8
W200 two hundred 37.one 65 73.five sixty eight eight 88 15.nine 190 13.3
W250 250 37.one 65 seventy three.five sixty eight eight 90.five fifteen.nine a hundred ninety 18.8
W250 250 51.four eighty ninety eighty ten 106 19.1 250  
W300 three hundred fifty one.four eighty 90 eighty 10 106 19.1 250  
W300 300 fifty seven.2 85 ninety five.five ninety five ten 126 22.2 285  
W250 250 sixty six.seven a hundred and ten 112 102 twelve.7 136 twenty five.four 485  
W300 300 sixty six.seven 100 112 102 twelve.7 136 twenty five.4 485  
W400 four hundred sixty six.seven 100 112 102 12.7 136 25.four 485  

II Collection

Pitch P (mm) Internal width of internal website link b1 (mm) Diameter of pin d2 (mm) Diameter of roller d1 (mm) Peak of sidebar h2 (mm) Thickness of sidebar T (mm) Length of pin L (mm) Height of chain h1 (mm) Tensile power (KN)
152.4 34.9 17.45 sixty three.5 63.5 7.9 80.ninety six 69.85 a hundred and sixty

For more than 20 years, we have focused on customized chains.

For a lot more than twenty years, We have d100s of various varieties of industrial chains.

So we have a wealth of custom made chain encounter.

Right here are some of the types of the chains.

 

US $1.3-10
/ Meter
|
10 Meters

(Min. Order)

###

Material: Alloy
Structure: Roller Chain
Surface Treatment: Polishing
Chain Size: Customize
Leading Time: 45 Days
Standards: According to Drawing Approved by Customer

###

Customization:

###

Chain No. Pitch P (mm) Inner width of inner link b1 (mm) Diameter of roller d1 (mm) Height of chain h1 (mm) Height of sidebar H (mm) Thickness of sidebar T (mm) Length of pin L (mm) Diameter of pin d2 (mm) Tensile strength (KN) Weight per meter q (kg/m)
W100 100 16.1 31.8 36.9 32 32 39 7.92 30  
W100 100 22 40 44 40 4.5 44.5 11.1 70  
W150 150 22 40 44 40 4.5 44.5 11.1 70  
W125 125 38.5 60 66 60 6 76 11.1 160  
W160 160 38.5 60 66 60 6 76 14.27 160 15.8
W200 200 37.1 65 73.5 68 8 88 15.9 190 13.3
W250 250 37.1 65 73.5 68 8 90.5 15.9 190 18.8
W250 250 51.4 80 90 80 10 106 19.1 250  
W300 300 51.4 80 90 80 10 106 19.1 250  
W300 300 57.2 85 95.5 95 10 126 22.2 285  
W250 250 66.7 110 112 102 12.7 136 25.4 485  
W300 300 66.7 100 112 102 12.7 136 25.4 485  
W400 400 66.7 100 112 102 12.7 136 25.4 485  

###

Pitch P (mm) Inner width of inner link b1 (mm) Diameter of pin d2 (mm) Diameter of roller d1 (mm) Height of sidebar h2 (mm) Thickness of sidebar T (mm) Length of pin L (mm) Height of chain h1 (mm) Tensile strength (KN)
152.4 34.9 17.45 63.5 63.5 7.9 80.96 69.85 160
US $1.3-10
/ Meter
|
10 Meters

(Min. Order)

###

Material: Alloy
Structure: Roller Chain
Surface Treatment: Polishing
Chain Size: Customize
Leading Time: 45 Days
Standards: According to Drawing Approved by Customer

###

Customization:

###

Chain No. Pitch P (mm) Inner width of inner link b1 (mm) Diameter of roller d1 (mm) Height of chain h1 (mm) Height of sidebar H (mm) Thickness of sidebar T (mm) Length of pin L (mm) Diameter of pin d2 (mm) Tensile strength (KN) Weight per meter q (kg/m)
W100 100 16.1 31.8 36.9 32 32 39 7.92 30  
W100 100 22 40 44 40 4.5 44.5 11.1 70  
W150 150 22 40 44 40 4.5 44.5 11.1 70  
W125 125 38.5 60 66 60 6 76 11.1 160  
W160 160 38.5 60 66 60 6 76 14.27 160 15.8
W200 200 37.1 65 73.5 68 8 88 15.9 190 13.3
W250 250 37.1 65 73.5 68 8 90.5 15.9 190 18.8
W250 250 51.4 80 90 80 10 106 19.1 250  
W300 300 51.4 80 90 80 10 106 19.1 250  
W300 300 57.2 85 95.5 95 10 126 22.2 285  
W250 250 66.7 110 112 102 12.7 136 25.4 485  
W300 300 66.7 100 112 102 12.7 136 25.4 485  
W400 400 66.7 100 112 102 12.7 136 25.4 485  

###

Pitch P (mm) Inner width of inner link b1 (mm) Diameter of pin d2 (mm) Diameter of roller d1 (mm) Height of sidebar h2 (mm) Thickness of sidebar T (mm) Length of pin L (mm) Height of chain h1 (mm) Tensile strength (KN)
152.4 34.9 17.45 63.5 63.5 7.9 80.96 69.85 160

Advantages and disadvantages of roller chains

If you need to lift heavy objects, you should know how to use a roller chain. Its simple design and simplicity make it ideal for a wide range of applications. This article will discuss the advantages and different types of applications of roller chains. After reading this article, you will be able to choose the type of roller chain that best suits your specific needs. In the next section, we’ll discuss how to deal with it.

Put on

How to measure the wear of a roller chain? There are several methods available, but the most accurate is to use a wear gauge kit. The CZPT Chain Wear Indicator Kit measures chain elongation. Compliant with ANSI and British Standards, this tool is critical to the industry chain and can help you determine when replacement is required. Improper chain maintenance can cause equipment to slip or perform poorly, resulting in unnecessary downtime.
In addition to measuring the elongation of the roller chain, it is also possible to measure the pitch of the rollers. This measurement represents the ANSI #80 standard for roller chains. Vernier calipers can also be used to measure the pitch of chains. This tool is very useful and also acts as a bottle opener. You can even use it as a wear gauge. This way, you can determine if the roller chain needs to be replaced.
The wear resistance of a roller chain can extend its life by 10% or more. However, proper lubrication and general maintenance are essential to ensure the longest lifespan of your chain. The manufacturing process of a roller chain assembly also plays a crucial role in determining its service life. For longer life, you might consider purchasing a heavy-duty series roller chain with thicker side plates and longer pins. If you need greater working load capacity, you can also consider heavy-duty chains.
High-quality components are critical to the longevity of the roller chain. High-quality roller chain components require precise heat treatment processes. The use of proprietary steel allows the company to manufacture more durable drums. The pins are manufactured to tight tolerances and then undergo a centerless grinding process. This process removes any surface defects, resulting in a mirror finish on the pins. The uniformity of this surface finish also ensures that the load is evenly distributed on the pins, extending the life of the chain.
chain

Material

Among the materials used in roller chains, carbon steel and alloy steel are the most common. However, stainless steel is used in food processing equipment and applications that require lubrication. Other materials used for roller chains include nylon and brass. For more information, see the USACE Material Specification Sheet for more information. You can also find information about the performance of a roller chain by its design. But before choosing one of these materials, consider its pros and cons.
Stainless steel is an excellent choice for roller chains. It is corrosion-resistant and can operate in extreme temperatures without cracking. Stainless steel is a non-magnetic material that can operate in a temperature range of -200 degrees to +700 degrees Fahrenheit. In addition to its corrosion-resistant properties, stainless steel can withstand a variety of environments and can be used in heavy-duty applications. The MEGA series is the strongest stainless steel roller chain in the world.

Application

As the name suggests, a roller chain has 5 basic components: pins, bushings, rollers, and pin chainplates. These components are precision engineered to ensure optimum performance and durability. Typical applications include drives and conveyor belts. The various components of the roller chain can be customized to specific needs. Read on to learn more about how these parts work together. This article presents the advantages and disadvantages of different types of roller chains and discusses their applications.
A roller chain is a form of chain drive consisting of short cylindrical rollers connected together by side links and gears called sprockets. While these devices are simple, they have some limitations. In most cases, sprockets must be designed with a maximum tensile load on one tooth to prevent premature chain failure. Therefore, these chains are less efficient than belt drives with higher inertia.
Roller chains are usually made of carbon or alloy steel, although stainless steel is often used where food processing machinery and lubrication are problematic. Sometimes, nylon and brass are used. The maximum running speed of the roller chain is important for some applications, but it also provides economic benefits for users and manufacturers. The maximum running speed of a roller chain is usually governed by a wear limit, which can vary by application.
The global roller chain market is expected to grow at a CAGR of over 5.4% over the next six years. The research report covers the competitive landscape and key factors influencing the market. The report also analyzes the growth potential, product utilization, and pricing models of key vendors. It also covers the SWOT analysis of the key players in the industry. The study provides a comprehensive market analysis of all these factors and more. It also highlights key players and their strategies and identifies the fastest growing regions for their products and services.

Maintain

Because rollers are exposed to a variety of environments, including snow, rain, and muddy roads, regular maintenance is required to prevent damage. Because they must encounter these elements frequently, frequent inspections are important to prevent rust and other damage. Also, avoid pouring acidic or alkaline cleaning products on the roller chain. Instead, use hot water with hand sanitizer or a disposable toothbrush to clean the rollers. Washing the chain directly with water has little effect.
For small rollers, the workload during the break-in period should not be too large, otherwise, it will cause overheating. The small drum should also be inspected frequently for any unusual appearance, which may indicate that the system is not functioning properly. In this case, the operation must be suspended. Failure to do so could result in serious injury or a facility fire. Additionally, a properly lubricated roller chain is essential to ensure long-term performance.
The surface of the roller is often rusted and scratched. Over time, these little scars can spread to the drive, damaging it. Also, the chain may not be properly spaced and timed. Therefore, it is very important to check regularly to ensure that the chain is in top condition. When the chain wears to 3% or more, the entire roller chain needs to be replaced. Failure to do so may damage the drive, the roller sprocket, or the entire chain.
Given the chain’s processing environment, lubrication is critical to its performance. If the chain is lubricated, it must be re-lubricated frequently. However, lubricated roller chains are susceptible to contamination, especially in the biomass industry. In these environments, airborne organic particles and debris from the biomass industry can contaminate lubricated roller chains. This is why maintenance is important for lubricating roller chains.
chain

Preloading

The benefits of preloading roller chains are well documented. In general, preloading eliminates the initial elongation of the roller chain, increasing its service life. Preloading is an effective way to achieve this, and a preloading chart can help illustrate the benefits of this process. Chains with little or no preload will stretch significantly during drive start, while chains will stretch rapidly as the surface hardness of the wear parts increases. Additionally, a properly preloaded chain has little or no elongation during the initial start-up of the drive, extending wear life.
Premium manufacturers apply the preload concept during their production phase, aligning all major components at the same time. This approach helps eliminate elongation issues that lead to rapid degradation of the roller chain. If this is not checked, the chain drive will stretch immediately over time. To avoid these problems, it is important to purchase a high-quality preloaded roller chain from a reputable source.
The heat treatment process is an effective way to prevent excessive wear of the roller chain. Heat treatment is a complex process that takes place in a factory during manufacturing. This process helps the rollers maintain high hardness and depth, preventing breakage. When buying a roller chain, make sure that the chain is heat treated and that the chain is manufactured to a high degree of precision. It also ensures that the product can be used for a long time.
In addition to performance benefits, preloading can also reduce initial elongation. A preloaded roller chain will exhibit near linear elongation, whereas a non-preloaded chain will experience rapid elongation. Therefore, they will reach the recommended 3% elongation earlier. Make sure the chain is properly lubricated. Also, consider how the chain is arranged. This is critical for optimal longevity.

China Automobile Manufacturing Industry Roller Chain     with high qualityChina Automobile Manufacturing Industry Roller Chain     with high quality
editor by czh 2023-01-06